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230
main/control.c
230
main/control.c
@ -8,29 +8,35 @@
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|||||||
#include "safety.h"
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#include "safety.h"
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#include "sntp.h"
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#include "sntp.h"
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#define PERIODIC_INTERVAL 1U // run control loop every 1sec
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#define PERIODIC_INTERVAL 1U // Run control loop every 1 second
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#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY 30.0
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// Temperature thresholds
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#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT 25.0
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#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY 30.0f
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#define CHAMPER_TEMPERATURE_TARGET 80.0
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#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT 25.0f
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#define BURNER_FAULT_DETECTION_THRESHOLD (60U * 3U) // Detect burner fault if after 3 minutes no burner start detected
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#define CHAMBER_TEMPERATURE_TARGET 80.0f // Max cutoff temperature
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#define CHAMBER_TEMPERATURE_THRESHOLD 45.0f // Min threshold for burner enable
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#define SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH 20.0f // Summer mode will be activated
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#define SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW 15.0f // Summer mode will be deactivated --> Heating starts
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#define CIRCULATION_PUMP_TEMPERATURE_THRESHOLD 30.0f // Min threshold of chamber for circulation pump enable
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#define BURNER_FAULT_DETECTION_THRESHOLD (60U * 4U) // Burner fault detection after 4 minutes
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static const char *TAG = "smart-oil-heater-control-system-control";
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static const char *TAG = "smart-oil-heater-control-system-control";
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static eControlState sControlState = CONTROL_STARTING;
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static eControlState sControlState = CONTROL_STARTING;
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// Control table for daily schedules
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static sControlDay aControlTable[] = {
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static const sControlDay aControlTable[] = {
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{MONDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{MONDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{TUESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{TUESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{WEDNESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{WEDNESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{THURSDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{THURSDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{FRIDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{23, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{FRIDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{23, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{SATURDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{23, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{SATURDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{23, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{SUNDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
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{SUNDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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};
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};
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static sControlTemperatureEntry currentControlEntry = aControlTable[0].aTemperatureEntries[0];
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// Function prototypes
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void taskControl(void *pvParameters);
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void taskControl(void *pvParameters);
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eControlWeekday getCurrentWeekday(void);
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void findControlCurrentTemperatureEntry(void);
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sControlTemperatureEntry getCurrentTemperatureEntry(void);
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void initControl(void)
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void initControl(void)
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{
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{
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@ -56,87 +62,71 @@ void initControl(void)
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void taskControl(void *pvParameters)
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void taskControl(void *pvParameters)
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{
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{
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bool bHeatingInAction = false;
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bool bHeatingInAction = false;
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bool bBurnerFaultDetected = false;
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bool bSummerMode = false;
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eBurnerState eBurnerState = BURNER_UNKNOWN;
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int64_t i64BurnerEnableTimestamp = esp_timer_get_time();
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int64_t i64BurnerEnableTimestamp = esp_timer_get_time();
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while (1)
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while (1)
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{
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{
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vTaskDelay(PERIODIC_INTERVAL * 1000U / portTICK_PERIOD_MS);
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vTaskDelay(PERIODIC_INTERVAL * 1000U / portTICK_PERIOD_MS);
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// Check for safety faults
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if (getSafetyState() != SAFETY_NO_ERROR)
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if (getSafetyState() != SAFETY_NO_ERROR)
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{
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{
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ESP_LOGW(TAG, "Control not possible due to safety fault!");
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ESP_LOGW(TAG, "Control not possible due to safety fault!");
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sControlState = CONTROL_FAULT_SAFETY;
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sControlState = CONTROL_FAULT_SAFETY;
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if (bHeatingInAction == true)
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if (bHeatingInAction)
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{
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{
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ESP_LOGW(TAG, "Control not possible due to safety fault: Disable burner");
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ESP_LOGW(TAG, "Disabling burner due to safety fault");
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bHeatingInAction = false;
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bHeatingInAction = false;
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setCirculationPumpState(ENABLED);
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setBurnerState(DISABLED);
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
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setSafetyControlState(ENABLED);
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}
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}
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continue;
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continue;
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}
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}
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// Check for SNTP faults
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if (getSntpState() != SYNC_SUCCESSFUL)
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if (getSntpState() != SYNC_SUCCESSFUL)
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{
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{
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ESP_LOGW(TAG, "Control not possible due to sntp fault!");
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ESP_LOGW(TAG, "Control not possible due to SNTP fault!");
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sControlState = CONTROL_FAULT_SNTP;
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sControlState = CONTROL_FAULT_SNTP;
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if (bHeatingInAction == true)
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if (bHeatingInAction)
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{
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{
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ESP_LOGW(TAG, "Control not possible due to sntp fault: Disable burner");
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ESP_LOGW(TAG, "Disabling burner due to SNTP fault");
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bHeatingInAction = false;
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bHeatingInAction = false;
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setCirculationPumpState(ENABLED);
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setBurnerState(DISABLED);
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
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setSafetyControlState(ENABLED);
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}
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}
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continue;
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continue;
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}
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}
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sControlTemperatureEntry currentControlEntry = getCurrentTemperatureEntry();
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sControlTemperatureEntry currentControlEntry = getControlCurrentTemperatureEntry();
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// ESP_LOGI(TAG, "Control Entry Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", currentControlEntry.timestamp.hour, currentControlEntry.timestamp.minute, currentControlEntry.fChamberTemperature, currentControlEntry.fReturnFlowTemperature);
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if (bHeatingInAction == true)
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if (getOutdoorTemperature().fDampedValue >= SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH)
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{
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{
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if ((getChamberTemperature().fCurrentValue >= currentControlEntry.fChamberTemperature) || (getChamberTemperature().predict60s.fValue >= currentControlEntry.fChamberTemperature))
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bSummerMode = true;
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{
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}
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ESP_LOGI(TAG, "Chamber Target Temperature reached: Disable burner");
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else if (getOutdoorTemperature().fDampedValue <= SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW)
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bHeatingInAction = false;
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{
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setCirculationPumpState(ENABLED);
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bSummerMode = false;
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
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}
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else
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{
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if (bHeatingInAction)
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{
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int64_t i64Delta = esp_timer_get_time() - i64BurnerEnableTimestamp;
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if ((i64Delta / 1000000U) >= BURNER_FAULT_DETECTION_THRESHOLD)
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{
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if (getBurnerError() == FAULT)
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{
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ESP_LOGW(TAG, "Detected burner fault after %lli seconds!", (i64Delta / 1000000U));
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ESP_LOGW(TAG, "Control not possible due to burner fault: Disable burner");
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sControlState = CONTROL_FAULT_BURNER;
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bHeatingInAction = false;
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bBurnerFaultDetected = true;
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setCirculationPumpState(ENABLED);
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
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}
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}
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}
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}
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}
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}
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if ((bHeatingInAction == false) && (bBurnerFaultDetected == false))
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// Enable burner if outdoor temperature is low and return flow temperature is cooled down
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if (!bHeatingInAction && (eBurnerState != BURNER_FAULT))
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{
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{
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if ((getReturnFlowTemperature().average60s.fValue <= currentControlEntry.fReturnFlowTemperature) && (getChamberTemperature().fCurrentValue <= 45.0))
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if (bSummerMode)
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{
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{
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ESP_LOGI(TAG, "Return Flow Target Temperature reached: Enable Burner");
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// ESP_LOGI(TAG, "Outdoor temperature too warm: Disabling heating");
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setBurnerState(DISABLED);
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setSafetyControlState(DISABLED);
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sControlState = CONTROL_OUTDOOR_TOO_WARM;
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}
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else if ((getReturnFlowTemperature().average60s.fValue <= currentControlEntry.fReturnFlowTemperature) &&
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(getChamberTemperature().fCurrentValue <= CHAMBER_TEMPERATURE_THRESHOLD))
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{
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ESP_LOGI(TAG, "Enabling burner: Return flow temperature target reached");
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eBurnerState = BURNER_UNKNOWN;
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bHeatingInAction = true;
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bHeatingInAction = true;
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setCirculationPumpState(ENABLED);
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setBurnerState(ENABLED);
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setBurnerState(ENABLED);
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setSafetyControlState(ENABLED);
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setSafetyControlState(ENABLED);
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i64BurnerEnableTimestamp = esp_timer_get_time();
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i64BurnerEnableTimestamp = esp_timer_get_time();
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@ -144,10 +134,56 @@ void taskControl(void *pvParameters)
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}
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}
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else
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else
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{
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{
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// ESP_LOGI(TAG, "Return flow temperature too warm: Disabling heating");
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sControlState = CONTROL_RETURN_FLOW_TOO_WARM;
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sControlState = CONTROL_RETURN_FLOW_TOO_WARM;
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}
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}
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}
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}
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}
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// Disable burner if target temperature is reached or a fault occurred
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if (bHeatingInAction)
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{
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if ((getChamberTemperature().fCurrentValue >= currentControlEntry.fChamberTemperature) ||
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(getChamberTemperature().predict60s.fValue >= currentControlEntry.fChamberTemperature))
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{
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ESP_LOGI(TAG, "Chamber target temperature reached: Disabling burner");
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bHeatingInAction = false;
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
|
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}
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else if (esp_timer_get_time() - i64BurnerEnableTimestamp >= BURNER_FAULT_DETECTION_THRESHOLD * 1000000U)
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{
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if (eBurnerState == BURNER_UNKNOWN)
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{
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if (getBurnerError() == FAULT)
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{
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// ESP_LOGW(TAG, "Burner fault detected: Disabling burner");
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bHeatingInAction = false;
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eBurnerState = BURNER_FAULT;
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sControlState = CONTROL_FAULT_BURNER;
|
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
|
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|
}
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|
else
|
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|
{
|
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// ESP_LOGI(TAG, "No burner fault detected: Marking burner as fired");
|
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|
eBurnerState = BURNER_FIRED;
|
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|
}
|
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|
}
|
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|
}
|
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|
}
|
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|
|
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|
// Manage circulation pump
|
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|
if (getChamberTemperature().fCurrentValue <= CIRCULATION_PUMP_TEMPERATURE_THRESHOLD)
|
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|
{
|
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|
// ESP_LOGI(TAG, "Burner cooled down: Disabling circulation pump");
|
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|
setCirculationPumpState(DISABLED);
|
||||||
|
}
|
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|
else
|
||||||
|
{
|
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|
// ESP_LOGI(TAG, "Burner heated: Enabling circulation pump");
|
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|
setCirculationPumpState(ENABLED);
|
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|
}
|
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|
} // End of while(1)
|
||||||
}
|
}
|
||||||
|
|
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eControlState getControlState(void)
|
eControlState getControlState(void)
|
||||||
@ -155,78 +191,46 @@ eControlState getControlState(void)
|
|||||||
return sControlState;
|
return sControlState;
|
||||||
}
|
}
|
||||||
|
|
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eControlWeekday getCurrentWeekday(void)
|
eControlWeekday getControlCurrentWeekday(void)
|
||||||
{
|
{
|
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time_t now;
|
time_t now;
|
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struct tm *timeinfo;
|
struct tm *timeinfo;
|
||||||
|
|
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// Get the current time
|
|
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time(&now);
|
time(&now);
|
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timeinfo = localtime(&now); // Convert to local time
|
timeinfo = localtime(&now);
|
||||||
|
|
||||||
// Get the day of the week (0 = Sunday, 1 = Monday, ..., 6 = Saturday)
|
|
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int day = timeinfo->tm_wday;
|
int day = timeinfo->tm_wday;
|
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|
return (eControlWeekday)((day == 0) ? 6 : day - 1);
|
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// Adjust so that Monday = 0, Sunday = 6
|
|
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if (day == 0)
|
|
||||||
{
|
|
||||||
day = 6; // Sunday becomes 6
|
|
||||||
}
|
|
||||||
else
|
|
||||||
{
|
|
||||||
day -= 1; // Shift other days to make Monday = 0
|
|
||||||
}
|
|
||||||
|
|
||||||
return (eControlWeekday)day;
|
|
||||||
}
|
}
|
||||||
|
|
||||||
sControlTemperatureEntry getCurrentTemperatureEntry(void)
|
void findControlCurrentTemperatureEntry(void)
|
||||||
{
|
{
|
||||||
sControlTemperatureEntry result = aControlTable[0].aTemperatureEntries[0];
|
eControlWeekday currentDay = getControlCurrentWeekday();
|
||||||
eControlWeekday currentDay = getCurrentWeekday();
|
|
||||||
time_t now;
|
time_t now;
|
||||||
struct tm timeinfo;
|
struct tm timeinfo;
|
||||||
|
|
||||||
// Get the current time
|
|
||||||
time(&now);
|
time(&now);
|
||||||
// Convert to local time structure
|
|
||||||
localtime_r(&now, &timeinfo);
|
localtime_r(&now, &timeinfo);
|
||||||
// Extract hour and minute
|
|
||||||
int hour = timeinfo.tm_hour; // Hour (0-23)
|
|
||||||
int minute = timeinfo.tm_min; // Minute (0-59)u
|
|
||||||
|
|
||||||
// ESP_LOGI(TAG, "Current Day: %i Hour: %i Minute: %i", currentDay, hour, minute);
|
int hour = timeinfo.tm_hour;
|
||||||
|
int minute = timeinfo.tm_min;
|
||||||
|
|
||||||
for (int i = 0; i < sizeof(aControlTable) / sizeof(aControlTable[0]); i++)
|
for (int i = 0; i < sizeof(aControlTable) / sizeof(aControlTable[0]); i++)
|
||||||
{
|
{
|
||||||
/// loops through days
|
|
||||||
// ESP_LOGI(TAG, "Day %d: %d", i + 1, aControlTable[i].day);
|
|
||||||
// int numberOfEntries = aControlTable[i].entryCount;
|
|
||||||
// ESP_LOGI(TAG, "Number of entries: %i", numberOfEntries);
|
|
||||||
|
|
||||||
for (int j = 0; j < aControlTable[i].entryCount; j++)
|
for (int j = 0; j < aControlTable[i].entryCount; j++)
|
||||||
{
|
{
|
||||||
if ((aControlTable[i].day) > currentDay)
|
if ((aControlTable[i].day > currentDay) ||
|
||||||
|
(aControlTable[i].day == currentDay && aControlTable[i].aTemperatureEntries[j].timestamp.hour > hour) ||
|
||||||
|
(aControlTable[i].day == currentDay && aControlTable[i].aTemperatureEntries[j].timestamp.hour == hour && aControlTable[i].aTemperatureEntries[j].timestamp.minute >= minute))
|
||||||
{
|
{
|
||||||
// ESP_LOGI(TAG, "DAY Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
|
currentControlEntry = aControlTable[i].aTemperatureEntries[j];
|
||||||
return result;
|
|
||||||
}
|
}
|
||||||
|
currentControlEntry = aControlTable[i].aTemperatureEntries[j];
|
||||||
if ((aControlTable[i].day == currentDay) && (aControlTable[i].aTemperatureEntries[j].timestamp.hour > hour))
|
|
||||||
{
|
|
||||||
// ESP_LOGI(TAG, "HOUR Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
|
|
||||||
return result;
|
|
||||||
}
|
|
||||||
|
|
||||||
if ((aControlTable[i].day == currentDay) && (aControlTable[i].aTemperatureEntries[j].timestamp.hour == hour) && (aControlTable[i].aTemperatureEntries[j].timestamp.minute == minute))
|
|
||||||
{
|
|
||||||
// ESP_LOGI(TAG, "MINUTE Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
|
|
||||||
return result;
|
|
||||||
}
|
|
||||||
|
|
||||||
// ESP_LOGI(TAG, "SET Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
|
|
||||||
result = aControlTable[i].aTemperatureEntries[j];
|
|
||||||
}
|
}
|
||||||
}
|
}
|
||||||
return result;
|
}
|
||||||
}
|
|
||||||
|
sControlTemperatureEntry getControlCurrentTemperatureEntry(void)
|
||||||
|
{
|
||||||
|
return currentControlEntry;
|
||||||
|
}
|
||||||
|
|||||||
@ -14,6 +14,13 @@ typedef enum _ControlState
|
|||||||
CONTROL_FAULT_SNTP,
|
CONTROL_FAULT_SNTP,
|
||||||
} eControlState;
|
} eControlState;
|
||||||
|
|
||||||
|
typedef enum _BurnerState
|
||||||
|
{
|
||||||
|
BURNER_UNKNOWN, // Burner is disabled or state after enabling is still unkown
|
||||||
|
BURNER_FIRED, // Burner fired successfully
|
||||||
|
BURNER_FAULT // Burner was unable to fire successfully
|
||||||
|
} eBurnerState;
|
||||||
|
|
||||||
typedef enum _ControlWeekday
|
typedef enum _ControlWeekday
|
||||||
{
|
{
|
||||||
MONDAY,
|
MONDAY,
|
||||||
@ -47,3 +54,5 @@ typedef struct _ControlDay
|
|||||||
|
|
||||||
void initControl(void);
|
void initControl(void);
|
||||||
eControlState getControlState(void);
|
eControlState getControlState(void);
|
||||||
|
eControlWeekday getControlCurrentWeekday(void);
|
||||||
|
sControlTemperatureEntry getControlCurrentTemperatureEntry(void);
|
||||||
|
|||||||
@ -17,7 +17,7 @@ const uint8_t uBurnerFaultPin = 19U;
|
|||||||
const uint8_t uDS18B20Pin = 4U;
|
const uint8_t uDS18B20Pin = 4U;
|
||||||
|
|
||||||
const onewire_addr_t uChamperTempSensorAddr = 0xd00000108cd01d28;
|
const onewire_addr_t uChamperTempSensorAddr = 0xd00000108cd01d28;
|
||||||
const onewire_addr_t uOutdoorTempSensorAddr = 0x78000000c6c2f728;
|
const onewire_addr_t uOutdoorTempSensorAddr = 0xd70000108a9b9128;
|
||||||
const onewire_addr_t uInletFlowTempSensorAddr = 0x410000108b8c0628;
|
const onewire_addr_t uInletFlowTempSensorAddr = 0x410000108b8c0628;
|
||||||
const onewire_addr_t uReturnFlowTempSensorAddr = 0x90000108cc77c28;
|
const onewire_addr_t uReturnFlowTempSensorAddr = 0x90000108cc77c28;
|
||||||
|
|
||||||
@ -88,22 +88,23 @@ void initMeasurement(sMeasurement *pMeasurement)
|
|||||||
return;
|
return;
|
||||||
|
|
||||||
pMeasurement->state = MEASUREMENT_FAULT;
|
pMeasurement->state = MEASUREMENT_FAULT;
|
||||||
pMeasurement->fCurrentValue = 0.0f;
|
pMeasurement->fCurrentValue = INITIALISATION_VALUE;
|
||||||
|
pMeasurement->fDampedValue = INITIALISATION_VALUE;
|
||||||
|
|
||||||
pMeasurement->average10s.fValue = 0.0f;
|
pMeasurement->average10s.fValue = INITIALISATION_VALUE;
|
||||||
pMeasurement->average10s.bufferCount = 0U;
|
pMeasurement->average10s.bufferCount = 0U;
|
||||||
pMeasurement->average10s.bufferIndex = 0U;
|
pMeasurement->average10s.bufferIndex = 0U;
|
||||||
memset(pMeasurement->average10s.samples, 0U, AVG10_SAMPLE_SIZE);
|
memset(pMeasurement->average10s.samples, 0U, AVG10S_SAMPLE_SIZE);
|
||||||
|
|
||||||
pMeasurement->average60s.fValue = 0.0f;
|
pMeasurement->average60s.fValue = INITIALISATION_VALUE;
|
||||||
pMeasurement->average60s.bufferCount = 0U;
|
pMeasurement->average60s.bufferCount = 0U;
|
||||||
pMeasurement->average60s.bufferIndex = 0U;
|
pMeasurement->average60s.bufferIndex = 0U;
|
||||||
memset(pMeasurement->average60s.samples, 0U, AVG60_SAMPLE_SIZE);
|
memset(pMeasurement->average60s.samples, 0U, AVG60S_SAMPLE_SIZE);
|
||||||
|
|
||||||
pMeasurement->predict60s.fValue = 0.0f;
|
pMeasurement->predict60s.fValue = INITIALISATION_VALUE;
|
||||||
pMeasurement->predict60s.bufferCount = 0U;
|
pMeasurement->predict60s.bufferCount = 0U;
|
||||||
pMeasurement->predict60s.bufferIndex = 0U;
|
pMeasurement->predict60s.bufferIndex = 0U;
|
||||||
memset(pMeasurement->predict60s.samples, 0U, PRED60_SAMPLE_SIZE);
|
memset(pMeasurement->predict60s.samples, 0U, PRED60S_SAMPLE_SIZE);
|
||||||
}
|
}
|
||||||
|
|
||||||
void updateAverage(sMeasurement *pMeasurement)
|
void updateAverage(sMeasurement *pMeasurement)
|
||||||
@ -113,9 +114,9 @@ void updateAverage(sMeasurement *pMeasurement)
|
|||||||
|
|
||||||
// Average form the last 10sec
|
// Average form the last 10sec
|
||||||
pMeasurement->average10s.samples[pMeasurement->average10s.bufferIndex] = pMeasurement->fCurrentValue;
|
pMeasurement->average10s.samples[pMeasurement->average10s.bufferIndex] = pMeasurement->fCurrentValue;
|
||||||
pMeasurement->average10s.bufferIndex = (pMeasurement->average10s.bufferIndex + 1) % AVG10_SAMPLE_SIZE;
|
pMeasurement->average10s.bufferIndex = (pMeasurement->average10s.bufferIndex + 1) % AVG10S_SAMPLE_SIZE;
|
||||||
|
|
||||||
if (pMeasurement->average10s.bufferCount < AVG10_SAMPLE_SIZE)
|
if (pMeasurement->average10s.bufferCount < AVG10S_SAMPLE_SIZE)
|
||||||
{
|
{
|
||||||
pMeasurement->average10s.bufferCount++;
|
pMeasurement->average10s.bufferCount++;
|
||||||
}
|
}
|
||||||
@ -130,9 +131,9 @@ void updateAverage(sMeasurement *pMeasurement)
|
|||||||
|
|
||||||
// Average form the last 60sec
|
// Average form the last 60sec
|
||||||
pMeasurement->average60s.samples[pMeasurement->average60s.bufferIndex] = pMeasurement->fCurrentValue;
|
pMeasurement->average60s.samples[pMeasurement->average60s.bufferIndex] = pMeasurement->fCurrentValue;
|
||||||
pMeasurement->average60s.bufferIndex = (pMeasurement->average60s.bufferIndex + 1) % AVG60_SAMPLE_SIZE;
|
pMeasurement->average60s.bufferIndex = (pMeasurement->average60s.bufferIndex + 1) % AVG60S_SAMPLE_SIZE;
|
||||||
|
|
||||||
if (pMeasurement->average60s.bufferCount < AVG60_SAMPLE_SIZE)
|
if (pMeasurement->average60s.bufferCount < AVG60S_SAMPLE_SIZE)
|
||||||
{
|
{
|
||||||
pMeasurement->average60s.bufferCount++;
|
pMeasurement->average60s.bufferCount++;
|
||||||
}
|
}
|
||||||
@ -144,6 +145,24 @@ void updateAverage(sMeasurement *pMeasurement)
|
|||||||
}
|
}
|
||||||
|
|
||||||
pMeasurement->average60s.fValue = sum / pMeasurement->average60s.bufferCount;
|
pMeasurement->average60s.fValue = sum / pMeasurement->average60s.bufferCount;
|
||||||
|
|
||||||
|
// Damped current value
|
||||||
|
if (pMeasurement->fDampedValue == INITIALISATION_VALUE)
|
||||||
|
{
|
||||||
|
pMeasurement->fDampedValue = pMeasurement->fCurrentValue;
|
||||||
|
}
|
||||||
|
else
|
||||||
|
{
|
||||||
|
if (pMeasurement->fCurrentValue > pMeasurement->fDampedValue)
|
||||||
|
{
|
||||||
|
pMeasurement->fDampedValue = pMeasurement->fDampedValue + (DAMPING_FACTOR_WARMER * (pMeasurement->fCurrentValue - pMeasurement->fDampedValue));
|
||||||
|
}
|
||||||
|
|
||||||
|
if (pMeasurement->fCurrentValue < pMeasurement->fDampedValue)
|
||||||
|
{
|
||||||
|
pMeasurement->fDampedValue = pMeasurement->fDampedValue - (DAMPING_FACTOR_COLDER * (pMeasurement->fDampedValue - pMeasurement->fCurrentValue));
|
||||||
|
}
|
||||||
|
}
|
||||||
}
|
}
|
||||||
|
|
||||||
void updatePrediction(sMeasurement *pMeasurement)
|
void updatePrediction(sMeasurement *pMeasurement)
|
||||||
@ -154,8 +173,8 @@ void updatePrediction(sMeasurement *pMeasurement)
|
|||||||
// Update predict60s buffer
|
// Update predict60s buffer
|
||||||
sPredict *predict60s = &pMeasurement->predict60s;
|
sPredict *predict60s = &pMeasurement->predict60s;
|
||||||
predict60s->samples[predict60s->bufferIndex] = pMeasurement->fCurrentValue;
|
predict60s->samples[predict60s->bufferIndex] = pMeasurement->fCurrentValue;
|
||||||
predict60s->bufferIndex = (predict60s->bufferIndex + 1) % PRED60_SAMPLE_SIZE;
|
predict60s->bufferIndex = (predict60s->bufferIndex + 1) % PRED60S_SAMPLE_SIZE;
|
||||||
if (predict60s->bufferCount < PRED60_SAMPLE_SIZE)
|
if (predict60s->bufferCount < PRED60S_SAMPLE_SIZE)
|
||||||
predict60s->bufferCount++;
|
predict60s->bufferCount++;
|
||||||
|
|
||||||
// Predict 60s future value using linear regression
|
// Predict 60s future value using linear regression
|
||||||
@ -271,9 +290,9 @@ void taskInput(void *pvParameters)
|
|||||||
float linearRegressionPredict(const float *samples, size_t count, size_t bufferIndex, float futureIndex)
|
float linearRegressionPredict(const float *samples, size_t count, size_t bufferIndex, float futureIndex)
|
||||||
{
|
{
|
||||||
if (count == 0)
|
if (count == 0)
|
||||||
return 0.0f; // No prediction possible with no data
|
return INITIALISATION_VALUE; // No prediction possible with no data
|
||||||
|
|
||||||
float sumX = 0.0f, sumY = 0.0f, sumXY = 0.0f, sumX2 = 0.0f;
|
float sumX = INITIALISATION_VALUE, sumY = INITIALISATION_VALUE, sumXY = INITIALISATION_VALUE, sumX2 = INITIALISATION_VALUE;
|
||||||
|
|
||||||
for (size_t i = 0; i < count; i++)
|
for (size_t i = 0; i < count; i++)
|
||||||
{
|
{
|
||||||
|
|||||||
@ -1,9 +1,13 @@
|
|||||||
#pragma once
|
#pragma once
|
||||||
|
|
||||||
#define MAX(a, b) ((a) > (b) ? (a) : (b))
|
#define MAX(a, b) ((a) > (b) ? (a) : (b))
|
||||||
#define AVG10_SAMPLE_SIZE 10U
|
#define INITIALISATION_VALUE 0.0f
|
||||||
#define AVG60_SAMPLE_SIZE 60U
|
#define AVG10S_SAMPLE_SIZE 10U
|
||||||
#define PRED60_SAMPLE_SIZE 60U
|
#define AVG60S_SAMPLE_SIZE 60U
|
||||||
|
#define AVG24H_SAMPLE_SIZE 24U
|
||||||
|
#define PRED60S_SAMPLE_SIZE 60U
|
||||||
|
#define DAMPING_FACTOR_WARMER 0.00001f // 0.001%
|
||||||
|
#define DAMPING_FACTOR_COLDER 0.00005f // 0.005%
|
||||||
|
|
||||||
typedef enum _BurnerErrorState
|
typedef enum _BurnerErrorState
|
||||||
{
|
{
|
||||||
@ -20,7 +24,7 @@ typedef enum _MeasurementErrorState
|
|||||||
typedef struct _Average
|
typedef struct _Average
|
||||||
{
|
{
|
||||||
float fValue;
|
float fValue;
|
||||||
float samples[MAX(AVG10_SAMPLE_SIZE, AVG60_SAMPLE_SIZE)];
|
float samples[MAX(AVG10S_SAMPLE_SIZE, MAX(AVG60S_SAMPLE_SIZE, AVG24H_SAMPLE_SIZE))];
|
||||||
size_t bufferIndex;
|
size_t bufferIndex;
|
||||||
size_t bufferCount;
|
size_t bufferCount;
|
||||||
} sAverage;
|
} sAverage;
|
||||||
@ -28,7 +32,7 @@ typedef struct _Average
|
|||||||
typedef struct _Predict
|
typedef struct _Predict
|
||||||
{
|
{
|
||||||
float fValue;
|
float fValue;
|
||||||
float samples[PRED60_SAMPLE_SIZE];
|
float samples[PRED60S_SAMPLE_SIZE];
|
||||||
size_t bufferIndex;
|
size_t bufferIndex;
|
||||||
size_t bufferCount;
|
size_t bufferCount;
|
||||||
} sPredict;
|
} sPredict;
|
||||||
@ -36,6 +40,7 @@ typedef struct _Predict
|
|||||||
typedef struct _Measurement
|
typedef struct _Measurement
|
||||||
{
|
{
|
||||||
float fCurrentValue;
|
float fCurrentValue;
|
||||||
|
float fDampedValue;
|
||||||
sAverage average10s;
|
sAverage average10s;
|
||||||
sAverage average60s;
|
sAverage average60s;
|
||||||
sPredict predict60s;
|
sPredict predict60s;
|
||||||
|
|||||||
@ -128,6 +128,12 @@ void taskMetrics(void *pvParameters)
|
|||||||
aMetrics[u16MetricCounter].fMetricValue = getChamberTemperature().average60s.fValue;
|
aMetrics[u16MetricCounter].fMetricValue = getChamberTemperature().average60s.fValue;
|
||||||
u16MetricCounter++;
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Chamber Temperature Damped
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "chamber_temperature_damped");
|
||||||
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
|
aMetrics[u16MetricCounter].fMetricValue = getChamberTemperature().fDampedValue;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
// Chamber Temperature Predict 60s
|
// Chamber Temperature Predict 60s
|
||||||
strcpy(aMetrics[u16MetricCounter].caMetricName, "chamber_temperature_pred60");
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "chamber_temperature_pred60");
|
||||||
aMetrics[u16MetricCounter].type = FLOAT;
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
@ -152,6 +158,12 @@ void taskMetrics(void *pvParameters)
|
|||||||
aMetrics[u16MetricCounter].fMetricValue = getInletFlowTemperature().average60s.fValue;
|
aMetrics[u16MetricCounter].fMetricValue = getInletFlowTemperature().average60s.fValue;
|
||||||
u16MetricCounter++;
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Inlet Flow Temperature Damped
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "inlet_flow_temperature_damped");
|
||||||
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
|
aMetrics[u16MetricCounter].fMetricValue = getInletFlowTemperature().fDampedValue;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
// Inlet Flow Temperature Predict 60s
|
// Inlet Flow Temperature Predict 60s
|
||||||
strcpy(aMetrics[u16MetricCounter].caMetricName, "inlet_flow_temperature_pred60");
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "inlet_flow_temperature_pred60");
|
||||||
aMetrics[u16MetricCounter].type = FLOAT;
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
@ -176,6 +188,12 @@ void taskMetrics(void *pvParameters)
|
|||||||
aMetrics[u16MetricCounter].fMetricValue = getOutdoorTemperature().average60s.fValue;
|
aMetrics[u16MetricCounter].fMetricValue = getOutdoorTemperature().average60s.fValue;
|
||||||
u16MetricCounter++;
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Outdoor Temperature Average Damped
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "outdoor_temperature_damped");
|
||||||
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
|
aMetrics[u16MetricCounter].fMetricValue = getOutdoorTemperature().fDampedValue;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
// Outdoor Temperature Predict 60s
|
// Outdoor Temperature Predict 60s
|
||||||
strcpy(aMetrics[u16MetricCounter].caMetricName, "outdoor_temperature_pred60");
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "outdoor_temperature_pred60");
|
||||||
aMetrics[u16MetricCounter].type = FLOAT;
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
@ -200,6 +218,12 @@ void taskMetrics(void *pvParameters)
|
|||||||
aMetrics[u16MetricCounter].fMetricValue = getReturnFlowTemperature().average60s.fValue;
|
aMetrics[u16MetricCounter].fMetricValue = getReturnFlowTemperature().average60s.fValue;
|
||||||
u16MetricCounter++;
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Return Flow Temperature Damped
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "return_flow_temperature_damped");
|
||||||
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
|
aMetrics[u16MetricCounter].fMetricValue = getReturnFlowTemperature().fDampedValue;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
// Return Flow Temperature Predict 60s
|
// Return Flow Temperature Predict 60s
|
||||||
strcpy(aMetrics[u16MetricCounter].caMetricName, "return_flow_temperature_pred60");
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "return_flow_temperature_pred60");
|
||||||
aMetrics[u16MetricCounter].type = FLOAT;
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
@ -230,6 +254,31 @@ void taskMetrics(void *pvParameters)
|
|||||||
aMetrics[u16MetricCounter].u8MetricValue = getControlState();
|
aMetrics[u16MetricCounter].u8MetricValue = getControlState();
|
||||||
u16MetricCounter++;
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Control Current Weekday
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_weekday");
|
||||||
|
aMetrics[u16MetricCounter].type = INTEGER_U8;
|
||||||
|
aMetrics[u16MetricCounter].u8MetricValue = getControlCurrentWeekday();
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Control Current Entry Time
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_entry_time");
|
||||||
|
aMetrics[u16MetricCounter].type = INTEGER_64;
|
||||||
|
int64_t i64SecondsSinceMidnight = (getControlCurrentTemperatureEntry().timestamp.hour * 60U * 60U) + (getControlCurrentTemperatureEntry().timestamp.minute * 60U);
|
||||||
|
aMetrics[u16MetricCounter].i64MetricValue = i64SecondsSinceMidnight;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Control Current Entry Chamber Temperature
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_entry_chamber_temperature");
|
||||||
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
|
aMetrics[u16MetricCounter].fMetricValue = getControlCurrentTemperatureEntry().fChamberTemperature;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
// Control Current Entry Return Flow Temperature
|
||||||
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_entry_return_flow_temperature");
|
||||||
|
aMetrics[u16MetricCounter].type = FLOAT;
|
||||||
|
aMetrics[u16MetricCounter].fMetricValue = getControlCurrentTemperatureEntry().fReturnFlowTemperature;
|
||||||
|
u16MetricCounter++;
|
||||||
|
|
||||||
// SNTP State
|
// SNTP State
|
||||||
strcpy(aMetrics[u16MetricCounter].caMetricName, "sntp_state");
|
strcpy(aMetrics[u16MetricCounter].caMetricName, "sntp_state");
|
||||||
aMetrics[u16MetricCounter].type = INTEGER_U8;
|
aMetrics[u16MetricCounter].type = INTEGER_U8;
|
||||||
@ -258,6 +307,7 @@ void taskMetrics(void *pvParameters)
|
|||||||
aMetrics[u16MetricCounter].i64MetricValue = ap.rssi;
|
aMetrics[u16MetricCounter].i64MetricValue = ap.rssi;
|
||||||
u16MetricCounter++;
|
u16MetricCounter++;
|
||||||
|
|
||||||
|
ESP_ERROR_CHECK(u16MetricCounter > METRIC_MAX_COUNT);
|
||||||
vSetMetrics(aMetrics, u16MetricCounter);
|
vSetMetrics(aMetrics, u16MetricCounter);
|
||||||
}
|
}
|
||||||
}
|
}
|
||||||
|
|||||||
@ -4,7 +4,7 @@
|
|||||||
|
|
||||||
#define HTML_RESPONSE_SIZE 4096U
|
#define HTML_RESPONSE_SIZE 4096U
|
||||||
#define METRIC_NAME_MAX_SIZE 64U
|
#define METRIC_NAME_MAX_SIZE 64U
|
||||||
#define METRIC_MAX_COUNT 32U
|
#define METRIC_MAX_COUNT 38U
|
||||||
|
|
||||||
typedef enum _MetricValueType
|
typedef enum _MetricValueType
|
||||||
{
|
{
|
||||||
|
|||||||
Reference in New Issue
Block a user