25 Commits

Author SHA256 Message Date
b6150ad452 formatting 2025-11-01 17:46:33 +01:00
d992218a7d fix search algo 2025-11-01 17:43:25 +01:00
55b62d7438 update readme 2025-11-01 17:00:00 +01:00
aeb9e04413 update control entry 2025-11-01 16:59:52 +01:00
dddf2c9bf0 Merge pull request 'Disable heating in summer' (#22) from feature/summer-mode into main
Reviewed-on: #22
2025-10-24 17:38:20 +02:00
33c7bc4007 use damped value as event source 2025-10-24 17:23:47 +02:00
524d94c515 Export current entry temperatures as metrics 2025-10-24 16:19:49 +02:00
e8c62a1bd7 slow down damping 2025-10-24 15:35:23 +02:00
5b987bfd5b improve damping 2025-10-24 11:14:10 +02:00
b3a571da3f damping instead of 24h average 2025-10-18 20:39:36 +02:00
9ff3b38f70 disable avg24h 2025-10-18 19:26:14 +02:00
067dc84afa average value for last 24h 2025-10-12 13:10:26 +02:00
9974e2d738 detect summer mode based on two thresholds 2025-10-12 12:59:33 +02:00
6eca00200e suppress heating in summer 2025-07-12 12:04:08 +02:00
ac15376f6b spelling fixes 2025-04-25 21:52:31 +02:00
dcace073d9 rework circulation pump 2025-04-25 21:45:59 +02:00
da7a1be183 Merge pull request 'fix/burner-fault-detection' (#23) from fix/burner-fault-detection into feature/summer-mode
Reviewed-on: #23
2025-04-25 20:45:51 +02:00
2477ccb42a increase threshold 2025-04-19 08:48:57 +02:00
f66b831666 rework burner fault detection 2025-04-19 08:36:19 +02:00
66b7f8320e increase burner fault threshold 2025-04-18 17:50:20 +02:00
416cda0f50 disable log of event 2025-03-01 15:43:29 +01:00
8ca3d97165 refactoring 2025-03-01 15:36:05 +01:00
c9b7313608 refactor 2025-03-01 15:24:48 +01:00
fa958dd53b add outdoor threshold 2025-03-01 15:17:22 +01:00
3771a83fcc change onewire addr to new outdoor sensor 2025-03-01 14:27:12 +01:00
8 changed files with 402 additions and 181 deletions

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@ -19,7 +19,11 @@ Sntp <|-- Metrics
class Inputs{
+initInputs()
-initMeasurement()
-updateAverage()
-updatePrediction()
-taskInput()
-linearRegressionPredict()
+getChamberTemperature()
+getOutdoorTemperature()
+getInletFlowTemperature()
@ -38,7 +42,11 @@ Sntp <|-- Metrics
}
class Control{
initControl()
+taskControl()
+getControlCurrentWeekday()
-findControlCurrentTemperatureEntry()
+getControlCurrentTemperatureEntry()
-controlTable
+getControlState()
}
@ -79,33 +87,41 @@ Sntp <|-- Metrics
burner_fault_pending 1
circulation_pump_enabled 1
burner_enabled 0
safety_contact_enabled 0
chamber_temperature 58.750000
chamber_temperature_avg10 58.931252
chamber_temperature_avg60 59.190475
chamber_temperature_pred60 55.870998
inlet_flow_temperature 53.875000
inlet_flow_temperature_avg10 53.900002
inlet_flow_temperature_avg60 53.994320
inlet_flow_temperature_pred60 52.848743
outdoor_temperature 18.000000
outdoor_temperature_avg10 18.006250
outdoor_temperature_avg60 18.002840
outdoor_temperature_pred60 18.050785
return_flow_temperature 48.625000
return_flow_temperature_avg10 48.718750
return_flow_temperature_avg60 48.846592
return_flow_temperature_pred60 47.383083
safety_contact_enabled 1
chamber_temperature 37.250000
chamber_temperature_avg10 37.237499
chamber_temperature_avg60 37.438541
chamber_temperature_damped 42.185040
chamber_temperature_pred60 36.638443
inlet_flow_temperature 35.625000
inlet_flow_temperature_avg10 35.618752
inlet_flow_temperature_avg60 35.415627
inlet_flow_temperature_damped 39.431259
inlet_flow_temperature_pred60 36.078678
outdoor_temperature 14.687500
outdoor_temperature_avg10 14.662500
outdoor_temperature_avg60 14.646875
outdoor_temperature_damped 9.169084
outdoor_temperature_pred60 14.660233
return_flow_temperature 39.937500
return_flow_temperature_avg10 40.087502
return_flow_temperature_avg60 41.146873
return_flow_temperature_damped 32.385151
return_flow_temperature_pred60 37.311958
chamber_temperature_state 0
outdoor_temperature_state 0
inlet_flow_temperature_state 0
return_flow_temperature_state 0
safety_state 0
control_state 3
control_current_weekday 5
control_current_entry_time 17100
control_current_entry_chamber_temperature 80.000000
control_current_entry_return_flow_temperature 30.000000
sntp_state 0
system_unixtime 1735242392
uptime_seconds 40
wifi_rssi -74
system_unixtime 1762012743
uptime_seconds 465229
wifi_rssi -72
```
#### Status Encoding

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@ -1,47 +1,107 @@
#include "control.h"
#include "esp_log.h"
#include "esp_timer.h"
#include "freertos/FreeRTOS.h"
#include "freertos/task.h"
#include "esp_timer.h"
#include "esp_log.h"
#include "control.h"
#include "outputs.h"
#include "inputs.h"
#include "outputs.h"
#include "safety.h"
#include "sntp.h"
#define PERIODIC_INTERVAL 1U // run control loop every 1sec
#define PERIODIC_INTERVAL 1U // Run control loop every 1 second
#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY 30.0
#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT 25.0
#define CHAMPER_TEMPERATURE_TARGET 80.0
#define BURNER_FAULT_DETECTION_THRESHOLD (60U * 3U) // Detect burner fault if after 3 minutes no burner start detected
// Temperature thresholds
#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY 30.0f
#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT 25.0f
#define CHAMBER_TEMPERATURE_TARGET 80.0f // Max cutoff temperature
#define CHAMBER_TEMPERATURE_THRESHOLD 45.0f // Min threshold for burner enable
#define SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH \
20.0f // Summer mode will be activated
#define SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW \
15.0f // Summer mode will be deactivated --> Heating starts
#define CIRCULATION_PUMP_TEMPERATURE_THRESHOLD \
30.0f // Min threshold of chamber for circulation pump enable
#define BURNER_FAULT_DETECTION_THRESHOLD \
(60U * 4U) // Burner fault detection after 4 minutes
static const char *TAG = "smart-oil-heater-control-system-control";
static eControlState sControlState = CONTROL_STARTING;
static sControlDay aControlTable[] = {
{MONDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
{TUESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
{WEDNESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
{THURSDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
{FRIDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{23, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
{SATURDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{23, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
{SUNDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMPER_TEMPERATURE_TARGET}, {{22, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMPER_TEMPERATURE_TARGET}}},
// Control table for daily schedules
static const sControlDay aControlTable[] = {
{MONDAY,
2U,
{{{4, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{22, 0},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
{TUESDAY,
2U,
{{{4, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{22, 0},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
{WEDNESDAY,
2U,
{{{4, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{22, 0},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
{THURSDAY,
2U,
{{{4, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{22, 0},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
{FRIDAY,
2U,
{{{4, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{23, 0},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
{SATURDAY,
2U,
{{{6, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{23, 30},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
{SUNDAY,
2U,
{{{6, 45},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
CHAMBER_TEMPERATURE_TARGET},
{{22, 30},
RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
CHAMBER_TEMPERATURE_TARGET}}},
};
static sControlTemperatureEntry currentControlEntry =
aControlTable[0].aTemperatureEntries[0];
// Function prototypes
void taskControl(void *pvParameters);
eControlWeekday getCurrentWeekday(void);
sControlTemperatureEntry getCurrentTemperatureEntry(void);
void findControlCurrentTemperatureEntry(void);
void initControl(void)
{
BaseType_t taskCreated = xTaskCreate(
taskControl, // Function to implement the task
"taskControl", // Task name
8192, // Stack size (in words, not bytes)
NULL, // Parameters to the task function (none in this case)
5, // Task priority (higher number = higher priority)
NULL // Task handle (optional)
);
BaseType_t taskCreated =
xTaskCreate(taskControl, // Function to implement the task
"taskControl", // Task name
8192, // Stack size (in words, not bytes)
NULL, // Parameters to the task function (none in this case)
5, // Task priority (higher number = higher priority)
NULL // Task handle (optional)
);
if (taskCreated == pdPASS)
{
@ -56,92 +116,79 @@ void initControl(void)
void taskControl(void *pvParameters)
{
bool bHeatingInAction = false;
bool bBurnerFaultDetected = false;
bool bSummerMode = false;
eBurnerState eBurnerState = BURNER_UNKNOWN;
int64_t i64BurnerEnableTimestamp = esp_timer_get_time();
time_t now;
while (1)
{
// Get the current time
time(&now);
ESP_LOGW(TAG, "Control loop time: %lli", now);
vTaskDelay(PERIODIC_INTERVAL * 1000U / portTICK_PERIOD_MS);
// Check for safety faults
if (getSafetyState() != SAFETY_NO_ERROR)
{
//ESP_LOGW(TAG, "Control not possible due to safety fault!");
ESP_LOGW(TAG, "Control not possible due to safety fault!");
sControlState = CONTROL_FAULT_SAFETY;
if (bHeatingInAction == true)
if (bHeatingInAction)
{
ESP_LOGW(TAG, "Control not possible due to safety fault: Disable burner");
ESP_LOGW(TAG, "Disabling burner due to safety fault");
bHeatingInAction = false;
setCirculationPumpState(ENABLED);
setBurnerState(DISABLED);
setSafetyControlState(ENABLED);
}
continue;
}
// Check for SNTP faults
if (getSntpState() != SYNC_SUCCESSFUL)
{
ESP_LOGW(TAG, "Control not possible due to sntp fault!");
ESP_LOGW(TAG, "Control not possible due to SNTP fault!");
sControlState = CONTROL_FAULT_SNTP;
if (bHeatingInAction == true)
if (bHeatingInAction)
{
ESP_LOGW(TAG, "Control not possible due to sntp fault: Disable burner");
ESP_LOGW(TAG, "Disabling burner due to SNTP fault");
bHeatingInAction = false;
setCirculationPumpState(ENABLED);
setBurnerState(DISABLED);
setSafetyControlState(ENABLED);
}
continue;
}
sControlTemperatureEntry currentControlEntry = getCurrentTemperatureEntry();
// ESP_LOGI(TAG, "Control Entry Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", currentControlEntry.timestamp.hour, currentControlEntry.timestamp.minute, currentControlEntry.fChamberTemperature, currentControlEntry.fReturnFlowTemperature);
findControlCurrentTemperatureEntry();
sControlTemperatureEntry currentControlEntry =
getControlCurrentTemperatureEntry();
if (bHeatingInAction == true)
if (getOutdoorTemperature().fDampedValue >=
SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH)
{
if ((getChamberTemperature().fCurrentValue >= currentControlEntry.fChamberTemperature) || (getChamberTemperature().predict60s.fValue >= currentControlEntry.fChamberTemperature))
{
ESP_LOGI(TAG, "Chamber Target Temperature reached: Disable burner");
bHeatingInAction = false;
setCirculationPumpState(ENABLED);
setBurnerState(DISABLED);
setSafetyControlState(ENABLED);
}
else
{
if (bHeatingInAction)
{
int64_t i64Delta = esp_timer_get_time() - i64BurnerEnableTimestamp;
if ((i64Delta / 1000000U) >= BURNER_FAULT_DETECTION_THRESHOLD)
{
if (getBurnerError() == FAULT)
{
ESP_LOGW(TAG, "Detected burner fault after %lli seconds!", (i64Delta / 1000000U));
ESP_LOGW(TAG, "Control not possible due to burner fault: Disable burner");
sControlState = CONTROL_FAULT_BURNER;
bHeatingInAction = false;
bBurnerFaultDetected = true;
setCirculationPumpState(ENABLED);
setBurnerState(DISABLED);
setSafetyControlState(ENABLED);
}
}
}
}
bSummerMode = true;
}
else if (getOutdoorTemperature().fDampedValue <=
SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW)
{
bSummerMode = false;
}
if ((bHeatingInAction == false) && (bBurnerFaultDetected == false))
// Enable burner if outdoor temperature is low and return flow temperature
// is cooled down
if (!bHeatingInAction && (eBurnerState != BURNER_FAULT))
{
if ((getReturnFlowTemperature().average60s.fValue <= currentControlEntry.fReturnFlowTemperature) && (getChamberTemperature().fCurrentValue <= 45.0))
if (bSummerMode)
{
ESP_LOGI(TAG, "Return Flow Target Temperature reached: Enable Burner");
// ESP_LOGI(TAG, "Outdoor temperature too warm: Disabling heating");
setBurnerState(DISABLED);
setSafetyControlState(DISABLED);
sControlState = CONTROL_OUTDOOR_TOO_WARM;
}
else if ((getReturnFlowTemperature().average60s.fValue <=
currentControlEntry.fReturnFlowTemperature) &&
(getChamberTemperature().fCurrentValue <=
CHAMBER_TEMPERATURE_THRESHOLD))
{
ESP_LOGI(TAG,
"Enabling burner: Return flow temperature target reached");
eBurnerState = BURNER_UNKNOWN;
bHeatingInAction = true;
setCirculationPumpState(ENABLED);
setBurnerState(ENABLED);
setSafetyControlState(ENABLED);
i64BurnerEnableTimestamp = esp_timer_get_time();
@ -149,89 +196,164 @@ void taskControl(void *pvParameters)
}
else
{
// ESP_LOGI(TAG, "Return flow temperature too warm: Disabling heating");
sControlState = CONTROL_RETURN_FLOW_TOO_WARM;
}
}
}
// Disable burner if target temperature is reached or a fault occurred
if (bHeatingInAction)
{
if ((getChamberTemperature().fCurrentValue >=
currentControlEntry.fChamberTemperature) ||
(getChamberTemperature().predict60s.fValue >=
currentControlEntry.fChamberTemperature))
{
ESP_LOGI(TAG, "Chamber target temperature reached: Disabling burner");
bHeatingInAction = false;
setBurnerState(DISABLED);
setSafetyControlState(ENABLED);
}
else if (esp_timer_get_time() - i64BurnerEnableTimestamp >=
BURNER_FAULT_DETECTION_THRESHOLD * 1000000U)
{
if (eBurnerState == BURNER_UNKNOWN)
{
if (getBurnerError() == FAULT)
{
// ESP_LOGW(TAG, "Burner fault detected: Disabling burner");
bHeatingInAction = false;
eBurnerState = BURNER_FAULT;
sControlState = CONTROL_FAULT_BURNER;
setBurnerState(DISABLED);
setSafetyControlState(ENABLED);
}
else
{
// ESP_LOGI(TAG, "No burner fault detected: Marking burner as
// fired");
eBurnerState = BURNER_FIRED;
}
}
}
}
// Manage circulation pump
if (getChamberTemperature().fCurrentValue <=
CIRCULATION_PUMP_TEMPERATURE_THRESHOLD)
{
// ESP_LOGI(TAG, "Burner cooled down: Disabling circulation pump");
setCirculationPumpState(DISABLED);
}
else
{
// ESP_LOGI(TAG, "Burner heated: Enabling circulation pump");
setCirculationPumpState(ENABLED);
}
} // End of while(1)
}
eControlState getControlState(void)
{
return sControlState;
}
eControlState getControlState(void) { return sControlState; }
eControlWeekday getCurrentWeekday(void)
eControlWeekday getControlCurrentWeekday(void)
{
time_t now;
struct tm *timeinfo;
// Get the current time
time(&now);
timeinfo = localtime(&now); // Convert to local time
timeinfo = localtime(&now);
// Get the day of the week (0 = Sunday, 1 = Monday, ..., 6 = Saturday)
int day = timeinfo->tm_wday;
// Adjust so that Monday = 0, Sunday = 6
if (day == 0)
{
day = 6; // Sunday becomes 6
}
else
{
day -= 1; // Shift other days to make Monday = 0
}
return (eControlWeekday)day;
return (eControlWeekday)((day == 0) ? 6 : day - 1);
}
sControlTemperatureEntry getCurrentTemperatureEntry(void)
/**
* @brief Finds the active temperature control entry for the current time.
*
* Searches through the weekly schedule to find the most recent entry
* that should be active at the current date/time. Falls back to the
* last entry in the week if no suitable entry is found.
*/
/**
* @brief Finds the active temperature control entry for the current time.
*
* Searches through the weekly schedule to find the most recent entry
* that should be active at the current date/time. Falls back to the
* last entry in the week if no suitable entry is found.
*/
void findControlCurrentTemperatureEntry(void)
{
sControlTemperatureEntry result = aControlTable[0].aTemperatureEntries[0];
eControlWeekday currentDay = getCurrentWeekday();
eControlWeekday currentDay = getControlCurrentWeekday();
// Get current time
time_t now;
struct tm timeinfo;
// Get the current time
time(&now);
// Convert to local time structure
localtime_r(&now, &timeinfo);
// Extract hour and minute
int hour = timeinfo.tm_hour; // Hour (0-23)
int minute = timeinfo.tm_min; // Minute (0-59)u
// ESP_LOGI(TAG, "Current Day: %i Hour: %i Minute: %i", currentDay, hour, minute);
int currentHour = timeinfo.tm_hour;
int currentMinute = timeinfo.tm_min;
for (int i = 0; i < sizeof(aControlTable) / sizeof(aControlTable[0]); i++)
// ESP_LOGI(TAG, "Searching for control entry - Day: %d, Time: %02d:%02d", currentDay, currentHour, currentMinute);
// Search through all days and entries
for (int dayIndex = 0; dayIndex < 7; dayIndex++)
{
/// loops through days
// ESP_LOGI(TAG, "Day %d: %d", i + 1, aControlTable[i].day);
// int numberOfEntries = aControlTable[i].entryCount;
// ESP_LOGI(TAG, "Number of entries: %i", numberOfEntries);
const sControlDay *day = &aControlTable[dayIndex];
for (int j = 0; j < aControlTable[i].entryCount; j++)
for (int entryIndex = 0; entryIndex < day->entryCount; entryIndex++)
{
if ((aControlTable[i].day) > currentDay)
{
// ESP_LOGI(TAG, "DAY Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
return result;
}
const sControlTemperatureEntry *entry = &day->aTemperatureEntries[entryIndex];
if ((aControlTable[i].day == currentDay) && (aControlTable[i].aTemperatureEntries[j].timestamp.hour > hour))
{
// ESP_LOGI(TAG, "HOUR Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
return result;
}
// Check if this entry is in the future (next active entry)
bool isFutureDay = (day->day > currentDay);
bool isTodayFutureTime = (day->day == currentDay) &&
((entry->timestamp.hour > currentHour) ||
(entry->timestamp.hour == currentHour &&
entry->timestamp.minute > currentMinute));
if ((aControlTable[i].day == currentDay) && (aControlTable[i].aTemperatureEntries[j].timestamp.hour == hour) && (aControlTable[i].aTemperatureEntries[j].timestamp.minute == minute))
if (isFutureDay || isTodayFutureTime)
{
// ESP_LOGI(TAG, "MINUTE Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
return result;
// Found next scheduled entry, so determine the previous (active) one
if (entryIndex > 0)
{
// Use previous entry from same day
currentControlEntry = day->aTemperatureEntries[entryIndex - 1];
}
else if (dayIndex > 0)
{
// Use last entry from previous day
const sControlDay *previousDay = &aControlTable[dayIndex - 1];
currentControlEntry = previousDay->aTemperatureEntries[previousDay->entryCount - 1];
}
else
{
// First entry of the week - wrap to last entry of Sunday
const sControlDay *sunday = &aControlTable[6];
currentControlEntry = sunday->aTemperatureEntries[sunday->entryCount - 1];
}
/*
ESP_LOGI(TAG, "Active entry found - Time: %02d:%02d, "
"Return Temp: %lf, Chamber Temp: %lf",
currentControlEntry.timestamp.hour,
currentControlEntry.timestamp.minute,
currentControlEntry.fReturnFlowTemperature,
currentControlEntry.fChamberTemperature);
*/
return;
}
// ESP_LOGI(TAG, "SET Return Control Entry Day: %i Hour: %i Minute: %i ChamberTemp: %lf ReturnFlowTemp: %lf", aControlTable[i].day, aControlTable[i].aTemperatureEntries[j].timestamp.hour, aControlTable[i].aTemperatureEntries[j].timestamp.minute, aControlTable[i].aTemperatureEntries[j].fChamberTemperature, aControlTable[i].aTemperatureEntries[j].fReturnFlowTemperature);
result = aControlTable[i].aTemperatureEntries[j];
}
}
return result;
}
// If we reached here, current time is after all entries this week
// Use the last entry (Sunday evening)
const sControlDay *sunday = &aControlTable[6];
currentControlEntry = sunday->aTemperatureEntries[sunday->entryCount - 1];
// ESP_LOGI(TAG, "Using last entry of week - Time: %02d:%02d", currentControlEntry.timestamp.hour, currentControlEntry.timestamp.minute);
}
sControlTemperatureEntry getControlCurrentTemperatureEntry(void)
{
return currentControlEntry;
}

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@ -14,6 +14,13 @@ typedef enum _ControlState
CONTROL_FAULT_SNTP,
} eControlState;
typedef enum _BurnerState
{
BURNER_UNKNOWN, // Burner is disabled or state after enabling is still unkown
BURNER_FIRED, // Burner fired successfully
BURNER_FAULT // Burner was unable to fire successfully
} eBurnerState;
typedef enum _ControlWeekday
{
MONDAY,
@ -47,3 +54,5 @@ typedef struct _ControlDay
void initControl(void);
eControlState getControlState(void);
eControlWeekday getControlCurrentWeekday(void);
sControlTemperatureEntry getControlCurrentTemperatureEntry(void);

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@ -17,7 +17,7 @@ const uint8_t uBurnerFaultPin = 19U;
const uint8_t uDS18B20Pin = 4U;
const onewire_addr_t uChamperTempSensorAddr = 0xd00000108cd01d28;
const onewire_addr_t uOutdoorTempSensorAddr = 0x78000000c6c2f728;
const onewire_addr_t uOutdoorTempSensorAddr = 0xd70000108a9b9128;
const onewire_addr_t uInletFlowTempSensorAddr = 0x410000108b8c0628;
const onewire_addr_t uReturnFlowTempSensorAddr = 0x90000108cc77c28;
@ -88,22 +88,23 @@ void initMeasurement(sMeasurement *pMeasurement)
return;
pMeasurement->state = MEASUREMENT_FAULT;
pMeasurement->fCurrentValue = 0.0f;
pMeasurement->fCurrentValue = INITIALISATION_VALUE;
pMeasurement->fDampedValue = INITIALISATION_VALUE;
pMeasurement->average10s.fValue = 0.0f;
pMeasurement->average10s.fValue = INITIALISATION_VALUE;
pMeasurement->average10s.bufferCount = 0U;
pMeasurement->average10s.bufferIndex = 0U;
memset(pMeasurement->average10s.samples, 0U, AVG10_SAMPLE_SIZE);
memset(pMeasurement->average10s.samples, 0U, AVG10S_SAMPLE_SIZE);
pMeasurement->average60s.fValue = 0.0f;
pMeasurement->average60s.fValue = INITIALISATION_VALUE;
pMeasurement->average60s.bufferCount = 0U;
pMeasurement->average60s.bufferIndex = 0U;
memset(pMeasurement->average60s.samples, 0U, AVG60_SAMPLE_SIZE);
memset(pMeasurement->average60s.samples, 0U, AVG60S_SAMPLE_SIZE);
pMeasurement->predict60s.fValue = 0.0f;
pMeasurement->predict60s.fValue = INITIALISATION_VALUE;
pMeasurement->predict60s.bufferCount = 0U;
pMeasurement->predict60s.bufferIndex = 0U;
memset(pMeasurement->predict60s.samples, 0U, PRED60_SAMPLE_SIZE);
memset(pMeasurement->predict60s.samples, 0U, PRED60S_SAMPLE_SIZE);
}
void updateAverage(sMeasurement *pMeasurement)
@ -113,9 +114,9 @@ void updateAverage(sMeasurement *pMeasurement)
// Average form the last 10sec
pMeasurement->average10s.samples[pMeasurement->average10s.bufferIndex] = pMeasurement->fCurrentValue;
pMeasurement->average10s.bufferIndex = (pMeasurement->average10s.bufferIndex + 1) % AVG10_SAMPLE_SIZE;
pMeasurement->average10s.bufferIndex = (pMeasurement->average10s.bufferIndex + 1) % AVG10S_SAMPLE_SIZE;
if (pMeasurement->average10s.bufferCount < AVG10_SAMPLE_SIZE)
if (pMeasurement->average10s.bufferCount < AVG10S_SAMPLE_SIZE)
{
pMeasurement->average10s.bufferCount++;
}
@ -130,9 +131,9 @@ void updateAverage(sMeasurement *pMeasurement)
// Average form the last 60sec
pMeasurement->average60s.samples[pMeasurement->average60s.bufferIndex] = pMeasurement->fCurrentValue;
pMeasurement->average60s.bufferIndex = (pMeasurement->average60s.bufferIndex + 1) % AVG60_SAMPLE_SIZE;
pMeasurement->average60s.bufferIndex = (pMeasurement->average60s.bufferIndex + 1) % AVG60S_SAMPLE_SIZE;
if (pMeasurement->average60s.bufferCount < AVG60_SAMPLE_SIZE)
if (pMeasurement->average60s.bufferCount < AVG60S_SAMPLE_SIZE)
{
pMeasurement->average60s.bufferCount++;
}
@ -144,6 +145,24 @@ void updateAverage(sMeasurement *pMeasurement)
}
pMeasurement->average60s.fValue = sum / pMeasurement->average60s.bufferCount;
// Damped current value
if (pMeasurement->fDampedValue == INITIALISATION_VALUE)
{
pMeasurement->fDampedValue = pMeasurement->fCurrentValue;
}
else
{
if (pMeasurement->fCurrentValue > pMeasurement->fDampedValue)
{
pMeasurement->fDampedValue = pMeasurement->fDampedValue + (DAMPING_FACTOR_WARMER * (pMeasurement->fCurrentValue - pMeasurement->fDampedValue));
}
if (pMeasurement->fCurrentValue < pMeasurement->fDampedValue)
{
pMeasurement->fDampedValue = pMeasurement->fDampedValue - (DAMPING_FACTOR_COLDER * (pMeasurement->fDampedValue - pMeasurement->fCurrentValue));
}
}
}
void updatePrediction(sMeasurement *pMeasurement)
@ -154,8 +173,8 @@ void updatePrediction(sMeasurement *pMeasurement)
// Update predict60s buffer
sPredict *predict60s = &pMeasurement->predict60s;
predict60s->samples[predict60s->bufferIndex] = pMeasurement->fCurrentValue;
predict60s->bufferIndex = (predict60s->bufferIndex + 1) % PRED60_SAMPLE_SIZE;
if (predict60s->bufferCount < PRED60_SAMPLE_SIZE)
predict60s->bufferIndex = (predict60s->bufferIndex + 1) % PRED60S_SAMPLE_SIZE;
if (predict60s->bufferCount < PRED60S_SAMPLE_SIZE)
predict60s->bufferCount++;
// Predict 60s future value using linear regression
@ -189,12 +208,12 @@ void taskInput(void *pvParameters)
if (ds18x20_scan_devices(uDS18B20Pin, uOneWireAddresses, MAX_DN18B20_SENSORS, &sSensorCount) != ESP_OK)
{
// ESP_LOGE(TAG, "1-Wire device scan error!");
ESP_LOGE(TAG, "1-Wire device scan error!");
}
if (!sSensorCount)
{
// ESP_LOGW(TAG, "No 1-Wire devices detected!");
ESP_LOGW(TAG, "No 1-Wire devices detected!");
}
else
{
@ -203,14 +222,14 @@ void taskInput(void *pvParameters)
if (sSensorCount > MAX_DN18B20_SENSORS)
{
sSensorCount = MAX_DN18B20_SENSORS;
// ESP_LOGW(TAG, "More 1-Wire devices found than expected!");
ESP_LOGW(TAG, "More 1-Wire devices found than expected!");
}
for (size_t iReadLoop = 0; iReadLoop < ONE_WIRE_LOOPS; iReadLoop++)
{
if (ds18x20_measure_and_read_multi(uDS18B20Pin, uOneWireAddresses, sSensorCount, fDS18B20Temps) != ESP_OK)
{
// ESP_LOGE(TAG, "1-Wire devices read error");
ESP_LOGE(TAG, "1-Wire devices read error");
vTaskDelay(PERIODIC_INTERVAL * 100U / portTICK_PERIOD_MS); // Wait 100ms if bus error occurred
}
else
@ -271,9 +290,9 @@ void taskInput(void *pvParameters)
float linearRegressionPredict(const float *samples, size_t count, size_t bufferIndex, float futureIndex)
{
if (count == 0)
return 0.0f; // No prediction possible with no data
return INITIALISATION_VALUE; // No prediction possible with no data
float sumX = 0.0f, sumY = 0.0f, sumXY = 0.0f, sumX2 = 0.0f;
float sumX = INITIALISATION_VALUE, sumY = INITIALISATION_VALUE, sumXY = INITIALISATION_VALUE, sumX2 = INITIALISATION_VALUE;
for (size_t i = 0; i < count; i++)
{

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@ -1,9 +1,13 @@
#pragma once
#define MAX(a, b) ((a) > (b) ? (a) : (b))
#define AVG10_SAMPLE_SIZE 10U
#define AVG60_SAMPLE_SIZE 60U
#define PRED60_SAMPLE_SIZE 60U
#define INITIALISATION_VALUE 0.0f
#define AVG10S_SAMPLE_SIZE 10U
#define AVG60S_SAMPLE_SIZE 60U
#define AVG24H_SAMPLE_SIZE 24U
#define PRED60S_SAMPLE_SIZE 60U
#define DAMPING_FACTOR_WARMER 0.00001f // 0.001%
#define DAMPING_FACTOR_COLDER 0.00005f // 0.005%
typedef enum _BurnerErrorState
{
@ -20,7 +24,7 @@ typedef enum _MeasurementErrorState
typedef struct _Average
{
float fValue;
float samples[MAX(AVG10_SAMPLE_SIZE, AVG60_SAMPLE_SIZE)];
float samples[MAX(AVG10S_SAMPLE_SIZE, MAX(AVG60S_SAMPLE_SIZE, AVG24H_SAMPLE_SIZE))];
size_t bufferIndex;
size_t bufferCount;
} sAverage;
@ -28,7 +32,7 @@ typedef struct _Average
typedef struct _Predict
{
float fValue;
float samples[PRED60_SAMPLE_SIZE];
float samples[PRED60S_SAMPLE_SIZE];
size_t bufferIndex;
size_t bufferCount;
} sPredict;
@ -36,6 +40,7 @@ typedef struct _Predict
typedef struct _Measurement
{
float fCurrentValue;
float fDampedValue;
sAverage average10s;
sAverage average60s;
sPredict predict60s;

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@ -128,6 +128,12 @@ void taskMetrics(void *pvParameters)
aMetrics[u16MetricCounter].fMetricValue = getChamberTemperature().average60s.fValue;
u16MetricCounter++;
// Chamber Temperature Damped
strcpy(aMetrics[u16MetricCounter].caMetricName, "chamber_temperature_damped");
aMetrics[u16MetricCounter].type = FLOAT;
aMetrics[u16MetricCounter].fMetricValue = getChamberTemperature().fDampedValue;
u16MetricCounter++;
// Chamber Temperature Predict 60s
strcpy(aMetrics[u16MetricCounter].caMetricName, "chamber_temperature_pred60");
aMetrics[u16MetricCounter].type = FLOAT;
@ -152,6 +158,12 @@ void taskMetrics(void *pvParameters)
aMetrics[u16MetricCounter].fMetricValue = getInletFlowTemperature().average60s.fValue;
u16MetricCounter++;
// Inlet Flow Temperature Damped
strcpy(aMetrics[u16MetricCounter].caMetricName, "inlet_flow_temperature_damped");
aMetrics[u16MetricCounter].type = FLOAT;
aMetrics[u16MetricCounter].fMetricValue = getInletFlowTemperature().fDampedValue;
u16MetricCounter++;
// Inlet Flow Temperature Predict 60s
strcpy(aMetrics[u16MetricCounter].caMetricName, "inlet_flow_temperature_pred60");
aMetrics[u16MetricCounter].type = FLOAT;
@ -176,6 +188,12 @@ void taskMetrics(void *pvParameters)
aMetrics[u16MetricCounter].fMetricValue = getOutdoorTemperature().average60s.fValue;
u16MetricCounter++;
// Outdoor Temperature Average Damped
strcpy(aMetrics[u16MetricCounter].caMetricName, "outdoor_temperature_damped");
aMetrics[u16MetricCounter].type = FLOAT;
aMetrics[u16MetricCounter].fMetricValue = getOutdoorTemperature().fDampedValue;
u16MetricCounter++;
// Outdoor Temperature Predict 60s
strcpy(aMetrics[u16MetricCounter].caMetricName, "outdoor_temperature_pred60");
aMetrics[u16MetricCounter].type = FLOAT;
@ -200,6 +218,12 @@ void taskMetrics(void *pvParameters)
aMetrics[u16MetricCounter].fMetricValue = getReturnFlowTemperature().average60s.fValue;
u16MetricCounter++;
// Return Flow Temperature Damped
strcpy(aMetrics[u16MetricCounter].caMetricName, "return_flow_temperature_damped");
aMetrics[u16MetricCounter].type = FLOAT;
aMetrics[u16MetricCounter].fMetricValue = getReturnFlowTemperature().fDampedValue;
u16MetricCounter++;
// Return Flow Temperature Predict 60s
strcpy(aMetrics[u16MetricCounter].caMetricName, "return_flow_temperature_pred60");
aMetrics[u16MetricCounter].type = FLOAT;
@ -230,6 +254,31 @@ void taskMetrics(void *pvParameters)
aMetrics[u16MetricCounter].u8MetricValue = getControlState();
u16MetricCounter++;
// Control Current Weekday
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_weekday");
aMetrics[u16MetricCounter].type = INTEGER_U8;
aMetrics[u16MetricCounter].u8MetricValue = getControlCurrentWeekday();
u16MetricCounter++;
// Control Current Entry Time
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_entry_time");
aMetrics[u16MetricCounter].type = INTEGER_64;
int64_t i64SecondsSinceMidnight = (getControlCurrentTemperatureEntry().timestamp.hour * 60U * 60U) + (getControlCurrentTemperatureEntry().timestamp.minute * 60U);
aMetrics[u16MetricCounter].i64MetricValue = i64SecondsSinceMidnight;
u16MetricCounter++;
// Control Current Entry Chamber Temperature
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_entry_chamber_temperature");
aMetrics[u16MetricCounter].type = FLOAT;
aMetrics[u16MetricCounter].fMetricValue = getControlCurrentTemperatureEntry().fChamberTemperature;
u16MetricCounter++;
// Control Current Entry Return Flow Temperature
strcpy(aMetrics[u16MetricCounter].caMetricName, "control_current_entry_return_flow_temperature");
aMetrics[u16MetricCounter].type = FLOAT;
aMetrics[u16MetricCounter].fMetricValue = getControlCurrentTemperatureEntry().fReturnFlowTemperature;
u16MetricCounter++;
// SNTP State
strcpy(aMetrics[u16MetricCounter].caMetricName, "sntp_state");
aMetrics[u16MetricCounter].type = INTEGER_U8;
@ -258,6 +307,7 @@ void taskMetrics(void *pvParameters)
aMetrics[u16MetricCounter].i64MetricValue = ap.rssi;
u16MetricCounter++;
ESP_ERROR_CHECK(u16MetricCounter > METRIC_MAX_COUNT);
vSetMetrics(aMetrics, u16MetricCounter);
}
}

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@ -4,7 +4,7 @@
#define HTML_RESPONSE_SIZE 4096U
#define METRIC_NAME_MAX_SIZE 64U
#define METRIC_MAX_COUNT 32U
#define METRIC_MAX_COUNT 38U
typedef enum _MetricValueType
{

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@ -85,7 +85,7 @@ void checkSensorSanity(void)
if (sCurrentMeasurement.state == MEASUREMENT_FAULT)
{
//ESP_LOGE(TAG, "%s Sensor not found!", sanityChecks[i].name);
ESP_LOGE(TAG, "%s Sensor not found!", sanityChecks[i].name);
sanityChecks[i].state = SENSOR_NOT_FOUND;
sSafetyState = SAFETY_SENSOR_ERROR;
}