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bugfix/con
| Author | SHA256 | Date | |
|---|---|---|---|
| b6150ad452 | |||
| d992218a7d | |||
| 55b62d7438 | |||
| aeb9e04413 |
56
README.md
56
README.md
@ -19,7 +19,11 @@ Sntp <|-- Metrics
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class Inputs{
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+initInputs()
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-initMeasurement()
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-updateAverage()
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-updatePrediction()
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-taskInput()
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-linearRegressionPredict()
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+getChamberTemperature()
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+getOutdoorTemperature()
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+getInletFlowTemperature()
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@ -38,7 +42,11 @@ Sntp <|-- Metrics
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}
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class Control{
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initControl()
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+taskControl()
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+getControlCurrentWeekday()
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-findControlCurrentTemperatureEntry()
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+getControlCurrentTemperatureEntry()
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-controlTable
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+getControlState()
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}
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@ -79,33 +87,41 @@ Sntp <|-- Metrics
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burner_fault_pending 1
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circulation_pump_enabled 1
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burner_enabled 0
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safety_contact_enabled 0
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chamber_temperature 58.750000
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chamber_temperature_avg10 58.931252
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chamber_temperature_avg60 59.190475
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chamber_temperature_pred60 55.870998
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inlet_flow_temperature 53.875000
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inlet_flow_temperature_avg10 53.900002
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inlet_flow_temperature_avg60 53.994320
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inlet_flow_temperature_pred60 52.848743
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outdoor_temperature 18.000000
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outdoor_temperature_avg10 18.006250
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outdoor_temperature_avg60 18.002840
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outdoor_temperature_pred60 18.050785
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return_flow_temperature 48.625000
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return_flow_temperature_avg10 48.718750
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return_flow_temperature_avg60 48.846592
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return_flow_temperature_pred60 47.383083
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safety_contact_enabled 1
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chamber_temperature 37.250000
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chamber_temperature_avg10 37.237499
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chamber_temperature_avg60 37.438541
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chamber_temperature_damped 42.185040
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chamber_temperature_pred60 36.638443
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inlet_flow_temperature 35.625000
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inlet_flow_temperature_avg10 35.618752
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inlet_flow_temperature_avg60 35.415627
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inlet_flow_temperature_damped 39.431259
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inlet_flow_temperature_pred60 36.078678
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outdoor_temperature 14.687500
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outdoor_temperature_avg10 14.662500
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outdoor_temperature_avg60 14.646875
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outdoor_temperature_damped 9.169084
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outdoor_temperature_pred60 14.660233
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return_flow_temperature 39.937500
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return_flow_temperature_avg10 40.087502
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return_flow_temperature_avg60 41.146873
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return_flow_temperature_damped 32.385151
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return_flow_temperature_pred60 37.311958
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chamber_temperature_state 0
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outdoor_temperature_state 0
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inlet_flow_temperature_state 0
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return_flow_temperature_state 0
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safety_state 0
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control_state 3
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control_current_weekday 5
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control_current_entry_time 17100
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control_current_entry_chamber_temperature 80.000000
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control_current_entry_return_flow_temperature 30.000000
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sntp_state 0
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system_unixtime 1735242392
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uptime_seconds 40
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wifi_rssi -74
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system_unixtime 1762012743
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uptime_seconds 465229
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wifi_rssi -72
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```
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#### Status Encoding
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225
main/control.c
225
main/control.c
@ -1,10 +1,10 @@
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#include "control.h"
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#include "esp_log.h"
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#include "esp_timer.h"
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#include "freertos/FreeRTOS.h"
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#include "freertos/task.h"
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#include "esp_timer.h"
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#include "esp_log.h"
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#include "control.h"
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#include "outputs.h"
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#include "inputs.h"
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#include "outputs.h"
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#include "safety.h"
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#include "sntp.h"
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@ -13,26 +13,80 @@
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// Temperature thresholds
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#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY 30.0f
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#define RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT 25.0f
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#define CHAMBER_TEMPERATURE_TARGET 80.0f // Max cutoff temperature
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#define CHAMBER_TEMPERATURE_THRESHOLD 45.0f // Min threshold for burner enable
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#define SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH 20.0f // Summer mode will be activated
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#define SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW 15.0f // Summer mode will be deactivated --> Heating starts
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#define CIRCULATION_PUMP_TEMPERATURE_THRESHOLD 30.0f // Min threshold of chamber for circulation pump enable
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#define BURNER_FAULT_DETECTION_THRESHOLD (60U * 4U) // Burner fault detection after 4 minutes
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#define CHAMBER_TEMPERATURE_TARGET 80.0f // Max cutoff temperature
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#define CHAMBER_TEMPERATURE_THRESHOLD 45.0f // Min threshold for burner enable
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#define SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH \
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20.0f // Summer mode will be activated
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#define SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW \
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15.0f // Summer mode will be deactivated --> Heating starts
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#define CIRCULATION_PUMP_TEMPERATURE_THRESHOLD \
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30.0f // Min threshold of chamber for circulation pump enable
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#define BURNER_FAULT_DETECTION_THRESHOLD \
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(60U * 4U) // Burner fault detection after 4 minutes
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static const char *TAG = "smart-oil-heater-control-system-control";
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static eControlState sControlState = CONTROL_STARTING;
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// Control table for daily schedules
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static const sControlDay aControlTable[] = {
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{MONDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{TUESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{WEDNESDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{THURSDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{FRIDAY, 2U, {{{4, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{23, 0}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{SATURDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{23, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{SUNDAY, 2U, {{{6, 45}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY, CHAMBER_TEMPERATURE_TARGET}, {{22, 30}, RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT, CHAMBER_TEMPERATURE_TARGET}}},
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{MONDAY,
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2U,
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{{{4, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{22, 0},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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{TUESDAY,
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2U,
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{{{4, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{22, 0},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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{WEDNESDAY,
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2U,
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{{{4, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{22, 0},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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{THURSDAY,
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2U,
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{{{4, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{22, 0},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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{FRIDAY,
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2U,
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{{{4, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{23, 0},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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{SATURDAY,
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2U,
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{{{6, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{23, 30},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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{SUNDAY,
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2U,
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{{{6, 45},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_DAY,
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CHAMBER_TEMPERATURE_TARGET},
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{{22, 30},
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RETURN_FLOW_TEMPERATURE_LOWER_LIMIT_NIGHT,
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CHAMBER_TEMPERATURE_TARGET}}},
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};
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static sControlTemperatureEntry currentControlEntry = aControlTable[0].aTemperatureEntries[0];
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static sControlTemperatureEntry currentControlEntry =
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aControlTable[0].aTemperatureEntries[0];
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// Function prototypes
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void taskControl(void *pvParameters);
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@ -40,14 +94,14 @@ void findControlCurrentTemperatureEntry(void);
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void initControl(void)
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{
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BaseType_t taskCreated = xTaskCreate(
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taskControl, // Function to implement the task
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"taskControl", // Task name
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8192, // Stack size (in words, not bytes)
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NULL, // Parameters to the task function (none in this case)
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5, // Task priority (higher number = higher priority)
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NULL // Task handle (optional)
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);
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BaseType_t taskCreated =
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xTaskCreate(taskControl, // Function to implement the task
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"taskControl", // Task name
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8192, // Stack size (in words, not bytes)
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NULL, // Parameters to the task function (none in this case)
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5, // Task priority (higher number = higher priority)
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NULL // Task handle (optional)
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);
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if (taskCreated == pdPASS)
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{
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@ -100,18 +154,23 @@ void taskControl(void *pvParameters)
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continue;
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}
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sControlTemperatureEntry currentControlEntry = getControlCurrentTemperatureEntry();
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findControlCurrentTemperatureEntry();
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sControlTemperatureEntry currentControlEntry =
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getControlCurrentTemperatureEntry();
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if (getOutdoorTemperature().fDampedValue >= SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH)
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if (getOutdoorTemperature().fDampedValue >=
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SUMMER_MODE_TEMPERATURE_THRESHOLD_HIGH)
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{
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bSummerMode = true;
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}
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else if (getOutdoorTemperature().fDampedValue <= SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW)
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else if (getOutdoorTemperature().fDampedValue <=
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SUMMER_MODE_TEMPERATURE_THRESHOLD_LOW)
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{
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bSummerMode = false;
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}
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// Enable burner if outdoor temperature is low and return flow temperature is cooled down
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// Enable burner if outdoor temperature is low and return flow temperature
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// is cooled down
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if (!bHeatingInAction && (eBurnerState != BURNER_FAULT))
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{
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if (bSummerMode)
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@ -121,10 +180,13 @@ void taskControl(void *pvParameters)
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setSafetyControlState(DISABLED);
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sControlState = CONTROL_OUTDOOR_TOO_WARM;
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}
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else if ((getReturnFlowTemperature().average60s.fValue <= currentControlEntry.fReturnFlowTemperature) &&
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(getChamberTemperature().fCurrentValue <= CHAMBER_TEMPERATURE_THRESHOLD))
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else if ((getReturnFlowTemperature().average60s.fValue <=
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currentControlEntry.fReturnFlowTemperature) &&
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(getChamberTemperature().fCurrentValue <=
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CHAMBER_TEMPERATURE_THRESHOLD))
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{
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ESP_LOGI(TAG, "Enabling burner: Return flow temperature target reached");
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ESP_LOGI(TAG,
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"Enabling burner: Return flow temperature target reached");
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eBurnerState = BURNER_UNKNOWN;
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bHeatingInAction = true;
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setBurnerState(ENABLED);
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@ -142,15 +204,18 @@ void taskControl(void *pvParameters)
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// Disable burner if target temperature is reached or a fault occurred
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if (bHeatingInAction)
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{
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if ((getChamberTemperature().fCurrentValue >= currentControlEntry.fChamberTemperature) ||
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(getChamberTemperature().predict60s.fValue >= currentControlEntry.fChamberTemperature))
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if ((getChamberTemperature().fCurrentValue >=
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currentControlEntry.fChamberTemperature) ||
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(getChamberTemperature().predict60s.fValue >=
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currentControlEntry.fChamberTemperature))
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{
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ESP_LOGI(TAG, "Chamber target temperature reached: Disabling burner");
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bHeatingInAction = false;
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setBurnerState(DISABLED);
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setSafetyControlState(ENABLED);
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}
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else if (esp_timer_get_time() - i64BurnerEnableTimestamp >= BURNER_FAULT_DETECTION_THRESHOLD * 1000000U)
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else if (esp_timer_get_time() - i64BurnerEnableTimestamp >=
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BURNER_FAULT_DETECTION_THRESHOLD * 1000000U)
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{
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if (eBurnerState == BURNER_UNKNOWN)
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{
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@ -165,7 +230,8 @@ void taskControl(void *pvParameters)
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}
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else
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{
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// ESP_LOGI(TAG, "No burner fault detected: Marking burner as fired");
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// ESP_LOGI(TAG, "No burner fault detected: Marking burner as
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// fired");
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eBurnerState = BURNER_FIRED;
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}
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}
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@ -173,7 +239,8 @@ void taskControl(void *pvParameters)
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}
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// Manage circulation pump
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if (getChamberTemperature().fCurrentValue <= CIRCULATION_PUMP_TEMPERATURE_THRESHOLD)
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if (getChamberTemperature().fCurrentValue <=
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CIRCULATION_PUMP_TEMPERATURE_THRESHOLD)
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{
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// ESP_LOGI(TAG, "Burner cooled down: Disabling circulation pump");
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setCirculationPumpState(DISABLED);
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@ -186,10 +253,7 @@ void taskControl(void *pvParameters)
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} // End of while(1)
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}
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eControlState getControlState(void)
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{
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return sControlState;
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}
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eControlState getControlState(void) { return sControlState; }
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eControlWeekday getControlCurrentWeekday(void)
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{
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@ -203,31 +267,90 @@ eControlWeekday getControlCurrentWeekday(void)
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return (eControlWeekday)((day == 0) ? 6 : day - 1);
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}
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/**
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* @brief Finds the active temperature control entry for the current time.
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*
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* Searches through the weekly schedule to find the most recent entry
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* that should be active at the current date/time. Falls back to the
|
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* last entry in the week if no suitable entry is found.
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*/
|
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/**
|
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* @brief Finds the active temperature control entry for the current time.
|
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*
|
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* Searches through the weekly schedule to find the most recent entry
|
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* that should be active at the current date/time. Falls back to the
|
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* last entry in the week if no suitable entry is found.
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*/
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void findControlCurrentTemperatureEntry(void)
|
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{
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eControlWeekday currentDay = getControlCurrentWeekday();
|
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|
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// Get current time
|
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time_t now;
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struct tm timeinfo;
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time(&now);
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localtime_r(&now, &timeinfo);
|
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int hour = timeinfo.tm_hour;
|
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int minute = timeinfo.tm_min;
|
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int currentHour = timeinfo.tm_hour;
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int currentMinute = timeinfo.tm_min;
|
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|
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for (int i = 0; i < sizeof(aControlTable) / sizeof(aControlTable[0]); i++)
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// ESP_LOGI(TAG, "Searching for control entry - Day: %d, Time: %02d:%02d", currentDay, currentHour, currentMinute);
|
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|
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// Search through all days and entries
|
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for (int dayIndex = 0; dayIndex < 7; dayIndex++)
|
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{
|
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for (int j = 0; j < aControlTable[i].entryCount; j++)
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const sControlDay *day = &aControlTable[dayIndex];
|
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|
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for (int entryIndex = 0; entryIndex < day->entryCount; entryIndex++)
|
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{
|
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if ((aControlTable[i].day > currentDay) ||
|
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(aControlTable[i].day == currentDay && aControlTable[i].aTemperatureEntries[j].timestamp.hour > hour) ||
|
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(aControlTable[i].day == currentDay && aControlTable[i].aTemperatureEntries[j].timestamp.hour == hour && aControlTable[i].aTemperatureEntries[j].timestamp.minute >= minute))
|
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const sControlTemperatureEntry *entry = &day->aTemperatureEntries[entryIndex];
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|
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// Check if this entry is in the future (next active entry)
|
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bool isFutureDay = (day->day > currentDay);
|
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bool isTodayFutureTime = (day->day == currentDay) &&
|
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((entry->timestamp.hour > currentHour) ||
|
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(entry->timestamp.hour == currentHour &&
|
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entry->timestamp.minute > currentMinute));
|
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|
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if (isFutureDay || isTodayFutureTime)
|
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{
|
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currentControlEntry = aControlTable[i].aTemperatureEntries[j];
|
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// Found next scheduled entry, so determine the previous (active) one
|
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if (entryIndex > 0)
|
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{
|
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// Use previous entry from same day
|
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currentControlEntry = day->aTemperatureEntries[entryIndex - 1];
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}
|
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else if (dayIndex > 0)
|
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{
|
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// Use last entry from previous day
|
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const sControlDay *previousDay = &aControlTable[dayIndex - 1];
|
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currentControlEntry = previousDay->aTemperatureEntries[previousDay->entryCount - 1];
|
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}
|
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else
|
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{
|
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// First entry of the week - wrap to last entry of Sunday
|
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const sControlDay *sunday = &aControlTable[6];
|
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currentControlEntry = sunday->aTemperatureEntries[sunday->entryCount - 1];
|
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}
|
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/*
|
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ESP_LOGI(TAG, "Active entry found - Time: %02d:%02d, "
|
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"Return Temp: %lf, Chamber Temp: %lf",
|
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currentControlEntry.timestamp.hour,
|
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currentControlEntry.timestamp.minute,
|
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currentControlEntry.fReturnFlowTemperature,
|
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currentControlEntry.fChamberTemperature);
|
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*/
|
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return;
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||||
}
|
||||
currentControlEntry = aControlTable[i].aTemperatureEntries[j];
|
||||
}
|
||||
}
|
||||
|
||||
// If we reached here, current time is after all entries this week
|
||||
// Use the last entry (Sunday evening)
|
||||
const sControlDay *sunday = &aControlTable[6];
|
||||
currentControlEntry = sunday->aTemperatureEntries[sunday->entryCount - 1];
|
||||
|
||||
// ESP_LOGI(TAG, "Using last entry of week - Time: %02d:%02d", currentControlEntry.timestamp.hour, currentControlEntry.timestamp.minute);
|
||||
}
|
||||
|
||||
sControlTemperatureEntry getControlCurrentTemperatureEntry(void)
|
||||
|
||||
Reference in New Issue
Block a user